What Are Tech Packs? A Complete Guide by DiZNEW Jeans Manufacturer

What Are Tech Packs? A Complete Guide by DiZNEW Jeans Manufacturer

Summary

Learn about Tech Packs and their importance in jeans manufacturing. DiZNEW offers a detailed guide on denim design and production to help you achieve the perfect product.

What Are Tech Packs? A Complete Guide by DiZNEW Jeans Manufacturer

What Are Tech Packs? A Complete Guide by DiZNEW Jeans Manufacturer

Introduction

Simply put, a Tech Pack (short for Technical Pack) is a blueprint for a final garment. It contains all the technical specifications and design details that make your product unique. Essentially, it is a tool used by designers and manufacturers to communicate effectively. The quality of the finished product completely depends on the "quality" of this communication.
Jeans Tech Packs
As a professional jeans manufacturer, DiZNEW will detail the Tech Pack manufacturing guidelines specifically for jeans and related products, including denim jackets, denim skirts, overalls, denim shorts, and denim shirts.

What is a Tech Pack?

A Tech Pack, also known as a specification sheet, is a set of documents created by designers to explain their designs to manufacturers so they can turn this information into finished jeans. It serves as the blueprint for the final product and includes detailed sketches of the design, the materials to be used (such as trims and labels), measurement specifications, size gradings, colorways, and more.     
In the realm of outsourced jeans production, most contractors and factories will not accept your orders unless you provide a clear and detailed Tech Pack. A Tech Pack minimizes risk for both the manufacturer and the designer by clearly listing the desired specifications for the future product. The ultimate goal of a Tech Pack is to reduce the number of samples made and bring a product to market faster. The Tech Pack also serves as a master document to track product development, including comments, revisions, and any last-minute changes.

Why is a Tech Pack Important?

Here are some reasons why Tech Packs are essential when creating jeans:

1.Saves You Time and Money

A comprehensive and easy-to-read Tech Pack helps you obtain error-free samples that match your original vision.

2.Facilitates Accurate Pricing

The more detailed your Tech Pack is, the easier it will be for the factory to gauge how long it will take to produce your jeans and, consequently, how much it will cost.

3.Improves Fit Quality

When a fit sample is received from the manufacturer, you can add a custom column, called a Fit Sheet, and record the actual measurements. You can compare these actual measurements to the initial measurements in the table and check whether the specific dimensions are within tolerance. This allows for necessary adjustments and significantly improves fit quality.

4.Serves as a Quality Control Reference

For every round of samples, you need to check the points of measurements, materials, and construction details. If any of these deviate from your specifications, you can notify the manufacturer to make the necessary changes.

5.Enhances Team Collaboration

A Tech Pack can transform from a simple document into a collaborative environment where designers, product developers, buyers, and quality control planners work together to create better products faster.

What Does a Tech Pack Include?

The information included in a Tech Pack varies depending on the type of jeans and their design. However, here’s a list of the most common information found in a typical jeans Tech Pack:
jeans Flat Sketches

1. Fashion Flat Sketches

Technical sketches (also known as fashion flats) illustrate every design detail from different angles (front, back, side, and inside). They help your factory and pattern maker visualize how to make the first sample look as close as possible to your desired appearance. This is why they are typically created in black and white using Adobe Illustrator.           

Tips for creating professional flat sketches for your Tech Pack: Include multiple views of the jeans, such as the front, back, and side.
Incorporate advantageous angles, such as side views, internal labels, and other details to help the manufacturer understand the construction of the jeans.
Clearly label details that are not obvious in the sketches, using arrows to point out the waistband, pockets, stitching, and artwork placement.

2.Bill of Materials (BOM)

The BOM is a list of raw materials needed to produce the jeans and prepare them for shipment. It includes main fabric, lining, thread, trims,zipper, closures, labels, and packaging. A well-defined BOM is crucial for determining costing and pricing, ensuring your factory doesn’t miss any components, and standardizing manufacturing to ensure quality and consistency.
Bill of Materials
Jeans Measurement Specs

3. Jeans Measurement Specs

This section details the measurements of various components of the jeans, such as waist, hip, thigh, inseam, and leg opening. The measurement specs sheet is essential for producing jeans that fit as intended.

4. Jeans Cost Sheet

A jeans cost sheet is created to calculate the production cost of each pair. It includes material costs, labor, processing costs, and other essential elements that contribute to the overall pricing.

5. Quality Control Guidelines

This section outlines the quality control measures required at each stage of production. It could include testing standards for fabric, stitching, and overall fit.

Jeans Tech Pack Manufacturing Guidelines

Jeans tech pack

Jeans

Flat Sketch Requirements: Front, back, and side views with clear annotations for pockets, stitching, and zipper placement.
Materials List: Main fabric (such as 14 oz denim), lining, thread, closures, labels.
Measurement Specs: Waist, hip, thigh, inseam, leg opening, etc.
Quality Control: Check stitching strength, color fastness, and size tolerances.

Denim Jacket

Flat Sketch Requirements: Detail the front and back sections, annotating sleeves and pocket placements.
Materials List: Main fabric, lining, buttons, labels.
Measurement Specs: Chest, shoulder width, sleeve length, body length, etc.
Quality Control: Ensure stitching quality and overall fit.
Denim Jacket tech pack
Denim Skirt tech pack

Denim Skirt

Flat Sketch Requirements: Showcase different angles of the skirt, annotating the waist and hem details.
Materials List: Main fabric, lining, zipper, labels.
Measurement Specs: Waist, hip, skirt length, slit position, etc.
Quality Control: Check drape and stitching quality.

Denim Overalls

Flat Sketch Requirements: Display the front and back designs, annotating the straps and pocket placements.
Materials List: Main fabric, lining, closures, labels.
Measurement Specs: Waist, hip, thigh, inseam, strap length, etc.
Quality Control: Ensure strap strength and overall fit.
Denim Overalls tech pack
Denim Shorts tech pack

Denim Shorts

Flat Sketch Requirements: Display the front and side views, annotating pockets and crotch design.
Materials List: Main fabric, lining, thread, closures, labels.
Measurement Specs: Waist, hip, inseam, leg opening, etc.
Quality Control: Check stitching quality and color fastness

Denim Shirt

Flat Sketch Requirements: Show the front and back of the shirt, annotating collar, cuff, and pocket placements.
Materials List: Main fabric, lining, buttons, labels.
Measurement Specs: Chest, shoulder width, sleeve length, body length, collar size, etc.
Quality Control: Ensure fit and stitching quality.
Denim Shirt tech pack

Conclusion

In conclusion, preparing a comprehensive Tech Pack is crucial for the successful production of jeans. It streamlines the process from design to manufacturing and ensures that the final product meets quality standards and aligns with the intended vision. At DiZNEW, we are a jeans manufacturer that does not require a Tech Pack—just your idea, and we can turn it into reality. Contact us today to bring your design to life!
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